CWRU / MECHANICAL ENGINEERING

Ryan Malone.

Thermal engineering
for electronics cooling.

I’m a first-year mechanical engineering student and undergraduate researcher at Case Western Reserve University, building a foundation in electronics cooling through supervised experiments, CFD methods and a planned independent cold-plate bench.

PLANNED / INDEPENDENT PROJECTLIQUID COOLING
Planned liquid-cooling bench with reservoir, pump, heated source, cold plate and temperature and flow measurements; not an as-built apparatus.
Proposed cold-plate measurement bench.
PLANNED schematic, not an as-built apparatus or measured cooling result.
Case Western Reserve UniversityUndergraduate thermal-fluid researchExpected May 2030

01 / SUPERVISED RESEARCH

From a model to a measurement.

Research overview ↗

Since August 2026, I have worked in Professor Chirag Kharangate’s thermal-fluid laboratory with PhD researcher Huigang Wang. My contributions span experimental support, geometry and meshes, and design planning.

01 / Flow boiling

Flow-Boiling Experiments

Supervised refrigerant-loop operation, observation of bubble behavior, flow-meter investigation, and camera-fixture assembly.

Ongoing supervised research

02 / CFD

CFD Geometry & Meshing

Geometry preparation, inflation-layer mesh refinement, and development of a two-phase CFD workflow under research guidance.

Methods in development

03 / Condensation

Condensation Design Planning

Contributing to condensation test-section planning, with optical access and future imaging needs guiding draft CAD candidates.

PLANNED · Design in progress

02 / INDEPENDENT ENGINEERING

Designing a test I can explain.

All projects ↗
01PLANNED · Design and measurement preparation
Liquid cooling / Instrumentation / Experimental design

Direct-to-Chip Cooling Bench

Developing a single-phase water-cooling experiment to study how coolant flow affects the thermal response of a heated aluminum source and commercial cold plate.

Design and measurement preparationView project
02SYNTHETIC · Methods development
Data provenance / Analysis methods / Synthetic examples

Experimental Readiness Methods

An AI-assisted analysis workflow developed around input checks, measurement definitions, uncertainty, and traceable reporting.

Synthetic workflow developmentView project

SUPPORTING SOFTWARE / AI-ASSISTED

Calculations, generated inputs and inspectable reports.

Explore the working educational tools behind my analysis practice. Their examples are analytical or synthetic.

01ANALYTICAL · Educational software
Thermal Calculator educational plot of calculated heat removal against mass flow at a constant temperature rise.
ANALYTICAL · Calculated example; no measured cooling performance.
Thermal analysis / Python / CLI

Thermal Calculator

An educational calculation package and command-line interface for introductory heat transfer and internal flow.

6 SI-unit calculations · 29 testsView project
02SYNTHETIC · Generated records
Repository-generated time-series plots from the synthetic restricted-flow scenario.
SYNTHETIC · Generated sample data; no physical measurements.
Synthetic data / Reproducibility / Python

Sensor Stream Simulator

Reproducible synthetic cooling-loop records for testing analysis paths and data-quality handling.

8 scenarios · 35 testsView project
03SYNTHETIC · Local dashboard
Working Cooling Loop Dashboard interface displaying operating summaries and plots from a synthetic sample dataset.
SYNTHETIC · Generated sample data; no physical measurements.
Data visualization / Streamlit / Thermal analysis

Cooling Loop Dashboard

A local Streamlit app for synthetic cooling-loop CSV analysis, data-quality checks, visualization, and report export.

File analysis · 21 testsView project

03 / ENGINEERING DIRECTION

Cooling for
power-dense computing.

I want to understand how hardware, fluid flow and measurement quality shape thermal performance.

My current work develops a foundation in electronics cooling, two-phase flow and thermal testing. Each project distinguishes the work completed, the assumptions used and the next check needed.

About me ↗

LET’S CONNECT

Summer 2027
engineering opportunities.

Interested in thermal, mechanical, hardware testing, CFD and research internships. Available onsite for the summer and willing to relocate.

Contact