RESUME / ENGINEERING PROFILE
Ryan Malone.
Mechanical Engineering · Thermal Systems · CFD · Liquid Cooling
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Case Western Reserve University
B.S.E. in Mechanical Engineering
Research experience
Undergraduate Researcher
Kharangate Thermal-Fluid Laboratory, Case Western Reserve University
- Prepared geometry and inflation-layer meshes for two-phase CFD studies in ANSYS Fluent under Huigang Wang’s guidance.
- Directed Codex-assisted SolidWorks candidate development for a condensation test section intended to improve optical access for future PIV; design review remains in progress.
- Participated in supervised refrigerant-loop tests and reviewed recorded pressure and temperature channels while investigating low-flow measurement limits.
- Communicated with Emerson technical support about low-flow meter readings and replacement options.
- Conducted supervised flow-boiling work with PhD researcher Huigang Wang to observe bubble formation and motion.
- Assembled an adjustable camera fixture, cutting aluminum rods and aligning sliding mounts.
Engineering projects
Single-Phase Thermal-Hydraulic Cooling Test Bench
- Developed a cold-plate bench design linking energy-balance and thermal-resistance calculations to source/coolant temperature sensing, heater-terminal power measurement and gravimetric flow measurement.
- Defined proposed calibration, uncertainty and repeat/remount procedures; planned pressure-drop characterization and future reference-test and air-cooled heat-sink studies.
Rocket Nose Cone Design and Assembly
- Modeled a rocket nose cone in SolidWorks, built the part and adjusted its fit during assembly; the team placed third among 15 two-person teams.
Autonomous Robot
- Programmed and tested an autonomous robot with a team to retrieve blocks of various sizes and place them at designated destinations; the team was one of four out of 15 teams to complete the task without errors.
Technical skills
Thermal and CFD
ANSYS DesignModeler and Meshing · ANSYS Fluent · Heat transfer, energy balance and pressure-flow fundamentals
Design and prototyping
SolidWorks · 3D printing and assembly · Arduino
Programming and data
MATLAB · Python · Excel · Git / GitHub